NEXGEN® TraceGuard Vials

Pharmaceutical Containers with Integrated Data Matrix Traceability

While traceability has long been implemented on secondary packaging, its application directly on primary packaging offers significant advantages in process control, product identification, and risk reduction.

Traditional identification methods such as colored caps or rings can help differentiate products but remain limited in flexibility and prone to operational errors.

Unlocking Primary Packaging Traceability

NEXGEN® TraceGuard Vials are designed to unlock the full potential of primary packaging traceability. Manufactured from high-quality Type I Borosilicate Glass, these vials feature an integrated data matrix code that enables reliable tracking throughout all fill-and-finish process stages.

  • Integrated Marking: The data matrix marking is applied directly to the vial base.

  • Data Integration: Can be linked to batch information, process data, or secondary packaging systems.

  • Safety First: Because the code is embedded without additional components, it does not introduce contamination risks or require changes to the container closure system.

NEXGEN® TraceGuard Vials provide a modern traceability solution that enhances process transparency, improves operational control, and supports advanced pharmaceutical manufacturing environments.

NEXGEN® TraceGuard Vials — Advanced Traceability Across Manufacturing Processes

NEXGEN® TraceGuard Vials integrate a discreet data matrix identification directly on the container, enabling a wide range of applications that enhance process control, product safety, and operational efficiency.

Workflow Support

These vials support both bulk and Ready-To-Use (RTU) fill-and-finish workflows by enabling:

  • Individual container traceability for efficient recall management

  • Reduced risk of product mix-ups during manufacturing and handling

  • Targeted batch segregation in the event of quality deviations

  • Faster and more reliable line clearance at the end of production runs

  • Tracking of rejected units during automated visual inspection

  • Improved monitoring and optimization of lyophilization cycles

By enabling real-time identification and process visibility, NEXGEN® TraceGuard Vials contribute to safer, more efficient, and highly controlled pharmaceutical manufacturing environments.

Benefits

Enhanced Process Visibility and Control

NEXGEN® TraceGuard Vials deliver multiple advantages for pharmaceutical manufacturing workflows:

Key Advantages

  • Reliable unit-level traceability across the entire production process

  • Improved batch control and process documentation

  • Reduced risk of product mix-ups

  • Seamless integration with digital manufacturing systems

  • No additional components that could affect product safety

  • Maintained chemical and mechanical performance of Type I glass

These features make NEXGEN® TraceGuard Vials an effective solution for manufacturers seeking increased transparency, efficiency, and compliance in modern fill-and-finish operations.

Nexgen Pharma Pack PLC

Headquarters 124-128 City Road 
EC1V2NX London 
Industrial address Highwork Road Swindon 
SN34TZ United Kingdom
Share capital 1,300.000.00

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